America Roadster Nr. 12322
(for pictures go to the America Roadster/Restorations page by clicking here)
When my good friend and
fellow 356er Bill Perrone mentioned that America Roadster #12322 was
available, I was determined to find a buyer, especially a buyer that would
want me to restore the car. Not that restoring ordinary 356s isn’t
interesting and fun (as a friend said to me “your job is what we’d all be
doing if we were retired”) but this was an opportunity to restore one of the rarest
of Porsche’s production cars.
We do everything in shop, including all mechanical work, metalwork,
paint and interior installation (I’ve always said I’d never buy a sewing
machine and so-far all our interior kits are made at Autos International in
Escondido, CA). The restoration of this America Roadster did prove to be one
of the most challenging and rewarding projects we’ve done.
This particular example is the 6th body produced for Porsche by
Glaeser. The records show the original color combination as Azurblau with
light gray interior and gray-blue top. Optional accessories were listed as big
brakes, crash box trans., sliding seats,
tonneau cover and ventilated wheels with Turbo rings. The dual grill,
round wheel openings and small deck lid make this an early “series II”
car, which is regarded (by some) as the most attractive of the America
Roadsters. It was completed (according to Glaeser records) in the summer of
1952 and later delivered through Hoffman to a dealership in Illinois. The
dealer raced the car extensively before selling it in early 1954 to a buyer in
California who also raced it extensively on the west coast. It placed third at
the Pebble Beach Cup in 1954 after being damaged on the right side. It was
purchased directly after the race by a southern California buyer who had the
damage repaired, disassembled it for painting and unfortunately died before
completing the work. It was purchased from his estate by Bill Perrone and
remained in storage until offered for sale in 2000.
I knew that my customer Gerald Barnes had been looking for something
interesting to add to his collection of Porsche street and race cars and after
several phone calls, and some intense negotiating, 12322 was on its way to my
shop for a ground up restoration. Though fully disassembled and in boxes, the
car was complete with all its original parts including the original top,
interior, all trim parts and all electrical parts and wiring. The fact that
all these original parts had been saved by the previous owner would prove to
be invaluable in restoring this America Roadster back to its original
condition.
After picking up the car at Bill’s and cataloging all the parts, my next
trip was to Chatham, NJ to look at John Paterek’s car 12317 (the car
produced just before 12322). John was very cordial and allowed me to spend the
day examining his car, taking pictures and asking questions. His car has very
low mileage and is mostly original except for a repaint and new top.
It was well worth the trip and I returned to Long Beach with 300+
pictures of every detail of his car. This would prove both indispensable and
confusing during the restoration. After measuring the body, we found that John’s
car was considerably different in the windshield cowl area and deck lid
location. Also, the interior door panels, carpet and seats were trimmed
somewhat differently, the wiring had different end connectors and insulation,
the top frame function was slightly different and some assorted screws and
hardware pertaining to the interior were different. If all of the original parts for 12322 had not been saved, it
would have been logical to simply make it a carbon copy of its younger sibling
12317. Fortunately, because it was complete and well preserved (though
completely disassembled), we were able to restore it to its “delivered”
condition with all of the subtle differences intact.
The first step after cataloging all the parts was to complete the metalwork.
As mentioned earlier, the body had sustained some side damage at Pebble Beach
in 1954 and was very soon afterwards repaired. Other repairs had also been
made to the hood, front apron, doors and deck lid which were normal
considering the cars race history. The
body and door aluminum were in excellent, repairable condition but the hood
and deck lid skins had to be replaced. Because our experience at WAR with
aluminum is very limited, this task was given to expert metal fabricator Pablo
Gomez. The body needed extensive
detail work to prep it for paint after sitting for years in bare aluminum and
all seams and welds had to be meticulously cleaned and primed with special
primer. The bumpers (probably removed from the car for racing) were in
excellent, original condition. All paint had been stripped from the body but
the original dark blue paint was still intact on the top frame and wheels. The
original color was shown in the Glaeser records as Azurblau. I had done a
color match years ago on an original Reutter car in that color but the
original paint on the America Roadster was much darker. I contacted Glaeser
Cabriolet owner and Pre A expert Thomas Birch and he confirmed that the
factory colors on the Glaeser built cars were often different. With that in
mind, we did an exact color match of one of the original paint wheels and used
that for our “Azurblau” formula. The aluminum dash on most of the America
Roadsters was painted to contrast the outside color. This car had a medium
gray dash that was a darker version of the light gray interior. The original
paint was still intact and it was color matched and resprayed along with the
frames for the factory optional bucket seats.
The next step was restoration of the cars unusual interior.
The optional bucket seats (only seen in America Roadsters) were still
covered in the original vinyl and were in excellent, restorable condition. The
door panels, and carpet were also original and it was possible to duplicate
the entire interior exactly as Glaeser had made it. The interior was a
combination of mostly vinyl and some leather material. A perfect match was
found in leather and rather than vinyl and leather, the entire interior was
done with five matching hides. The carpet was identical to the gray German
square weave that is available today and the binding was done in leather with
a French stitch. The rear section of the interior, behind the seats, was done
in very cheap, black cotton velvet and the carpet extended only to just behind
the seats. The standard Porsche floorboards were covered with handmade style
ribbed rubber mats that matched the mat in front of the fuel tank. The front compartment behind the fuel tank was also carpeted
with black velvet but the sides had the same gray German square weave as the
interior (similar to Reutter cars). Interestingly, these side carpet pieces do
not appear to have been on 12317 originally. The carpet and door panels were
originally glued in place but were also attached with an interesting selection
of various screws and washers, many of which were quite different than 12317
– the car finished just one week before 12322.
These differences, and the different trimming styles on the doors, dash
and carpet, suggest that there was more than one team installing interiors and
they didn’t have a specific method of installation. The original top material was an interesting blue/gray cotton
canvas with a liner identical in style to the liner used on the German canvas
today except gray rather than tan. We were able to find an almost perfect
match to the blue/gray color, unfortunately the liner was black but this was
the only concession we had to make on duplicating the interior/top
combination. The operation of the top frame is much more complicated than any
other 356 and is a two-man job to raise or lower. It folds behind the seats
and is covered with a curtain made from the same canvas. The Plexiglas side
curtains fit into a vinyl storage bag and are stored with the top on a shelf
behind the seats.
The seats were sent to Autos
International and were meticulously restored. They also duplicated the
original carpet pieces and supplied the leather that was used to restore the
door panels, dash, cowl trim and rear side panels. After the interior was
installed, the car was transported to Autos for duplication and installation
of the original top. The top was definitely a “work in progress” at
Glaeser. It was obvious from the original material that it had wrinkles that
could only be eliminated by changing the design. Since this was an “authentic”
restoration, we decided to duplicate the top exactly as it was when new,
wrinkles and all. One last interesting feature of the top was the lack of a
front seal. It has a 2” flap of canvas sewn to the front top bow that lies
over the windshield to prevent rain from entering the car. It’s obvious that
this car was intended for dryer climates.
The instrumentation and electrical accessories of the America Roadster were
all standard Porsche items as were all mechanical components. This car was
equipped with the crash box (non synchro) transaxle, which was the gearbox of
choice for most racers because of its lightweight and simple and tough
construction. Upon inspection, the trans was found to be in perfect condition
needing only detailing and resealing. The engine was the newest and most
potent Porsche had to offer – the 1500 Super, rated at a whooping 70 hp. The
engine in 12322 was not the engine shown on the Kardex and it was first
thought that a mistake had been made in recording the numbers.
After considerable research it was discovered that by a strange turn of
events 12322 ended up with the 1500S engine salvaged from 12312 which was also
owned by the same dealer in Illinois and crashed soon after it’s delivery
earlier in 1952. When the car was parked in 1954 the engine was intact
presumably as it competed in the Pebble Beach Cup race of that year. Because
the new owner Gerald Barnes intended to drive and enjoy 12322, and possibly
even compete in vintage race events, several modifications were made to
improve the durability and performance of the engine while still retaining the
original appearance. These changes and the final dyno testing of the 1500S
engine will be covered in the next issue.